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AMADA CCD Automatic Profile Grinder DV-1

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  • AMADA CCD Automatic Profile Grinder DV-1

 

  • DV-1 Automatic Profile Grinder
  • Technical Data
  • Features
  • A perfect machine for factories with manpower constraints! Since 2008, the AMADA DV-1 CCD Profile Grinder is the most stable automatic profile grinder for complicated profile punch & die grinding with superior functions for CCD measuring & part auto-compensation, reduce your need for experienced operator AND have ultra high precision parts every time!

    The DV-1 machine is capable of 24 hours unmanned operations and CCD camera in-cycle QA checks, it produce profile parts within your tolerance every time.

    Download the catalogue here.

    Amada CCD Automatic Profile Grinder DV-1 AMADA DV-1

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    AMADA DV-1 CCD Automatic Profile Grinder
    No. of Axis 5 or 7 Axis
    Magnification Optical 10x, Monitor 350x
    Working Surface Ø115mm Rotary Table
    Distance from Table to Focus Point 200mm
    Maximum Loading 20kg
    X/Y/Z Axis Travel 300mm / 250mm / 80mm
    Position Detection X/Y/B Axis : Full Closed Loop
    Z Axis : Semi Closed Loop
    Rotary B Axis Travel 360 Degrees
    Spindle Speed 2,000 – 20,000 RPM
    Reciprocation Stroke 80mm
    Reciprocation Speed 30 – 400 / min
    CNC Controller Fanuc
    Robotic Arm (optional) 6 Axis
    Wheel/Part Stocker (optional) 12 / 18 / 24 stations

  • Productivity Made Easy

    CCD Camera Chartless inspection

    CCD Camera Chartless Inspection
    Using a state of the art CCD camera to compare grinding results against part drawing, the DV-1 compensates automatically for any offsets until tolerance is achieved!
    This allows you to have better precision & fewer rejects without having the need for a profile template.

    Automatic Part/Wheel Changer

    Automatic Part/Wheel Changer
    The DV-1 comes with a robotic arm with stocking station for automatic grinding wheel & part changing. This greatly reduces cycle time for changing roughing & finishing grinding wheels and using Erowa chucking system, each part position is fixed.
    This allows for 24 hours unmanned production!

    Experienced Operators Not Required

    Experienced Operators Not Required
    With automatic in-cycle compensation & wheel dressing, it is now possible to run the machine without experienced operators as the machine will automatically compensate the profile grinding operations!
    This is perfect for factories facing difficulty in finding experienced operators.

    Complex Parts Are Easy to Grind

    Complex Parts Are Easy To Grind!
    Complicated multiple profile work can be done now with lesser rejects and higher precision with automatic part checking.
    The DV-1 value really shines through with such complex parts, reducing customer’s part cost with in-cycle QA checks and re-grinding.

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    Flexmech Engineering Singapore was incorporated in 1983 by our founder, Mr Ron Tan, as a machine tools trading house focusing on high end machine tools for the electronic manufacturing houses.

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