A perfect machine for factories with manpower constraints! Since 2008, the AMADA DV-1 CCD Profile Grinder is the most stable automatic profile grinder for complicated profile punch & die grinding with superior functions for CCD measuring & part auto-compensation, reduce your need for experienced operator AND have ultra high precision parts every time!
The DV-1 machine is capable of 24 hours unmanned operations and CCD camera in-cycle QA checks, it produce profile parts within your tolerance every time.
AMADA DV-1 CCD Automatic Profile Grinder No. of Axis 5 or 7 Axis Magnification Optical 10x, Monitor 350x Working Surface Ø115mm Rotary Table Distance from Table to Focus Point 200mm Maximum Loading 20kg X/Y/Z Axis Travel 300mm / 250mm / 80mm Position Detection X/Y/B Axis : Full Closed Loop
Z Axis : Semi Closed Loop
Rotary B Axis Travel 360 Degrees Spindle Speed 2,000 – 20,000 RPM Reciprocation Stroke 80mm Reciprocation Speed 30 – 400 / min CNC Controller Fanuc Robotic Arm (optional) 6 Axis Wheel/Part Stocker (optional) 12 / 18 / 24 stations
Productivity Made Easy
CCD Camera Chartless Inspection
Using a state of the art CCD camera to compare grinding results against part drawing, the DV-1 compensates automatically for any offsets until tolerance is achieved!
This allows you to have better precision & fewer rejects without having the need for a profile template.
Automatic Part/Wheel Changer
The DV-1 comes with a robotic arm with stocking station for automatic grinding wheel & part changing. This greatly reduces cycle time for changing roughing & finishing grinding wheels and using Erowa chucking system, each part position is fixed.
This allows for 24 hours unmanned production!
Experienced Operators Not Required
With automatic in-cycle compensation & wheel dressing, it is now possible to run the machine without experienced operators as the machine will automatically compensate the profile grinding operations!
This is perfect for factories facing difficulty in finding experienced operators.
Complex Parts Are Easy To Grind!
Complicated multiple profile work can be done now with lesser rejects and higher precision with automatic part checking.
The DV-1 value really shines through with such complex parts, reducing customer’s part cost with in-cycle QA checks and re-grinding.